KS04 — 4000 m² Cold Storage Building Concept Project & 16-Section Engineering Analysis
KS04 (80.0 m × 50.0 m × 9.5 m) cold storage building concept: structural steel, insulated panel schedule, door package, and 16-section engineering analysis.
Fiche Récapitulative Technique
KS04 • 4,000 M² 3PL LOGISTICS
KS04 • SERHANGAR
Bolted Structural Steel Frame & External Cladding
Ağır Hizmet Dış Çelik Karkaslı Yüksek Raflı Lojistik Soğuk Depo Binası
KS04 • PUR / PIR ZARF
Internal Cold Room Panels & Ceiling T-Suspension
PIR Yangın Dayanımlı 120–150 mm İç Zarf + Çatı/Cephe Kabuğu + Ağır Yük Zemin İzolasyonu (~11.500 m²)
KS04 • KAPI & SOĞUTMA
Industrial Door Package & Refrigeration Units
8 Adet 1800×2600 mm Motorlu/Manuel Sürgülü Kapı + 8 Adet Hızlı PVC/Şerit Perde + 6 Adet Körük Entegreli Seksiyonel Rampa Kapısı + Ağır Çelik Bollard Seti — Frekans İnvertörlü Yedekli Merkezi Soğutma Sistemleri (R02) + Merkezi SCADA / Uzaktan İzleme (R04)
2. Executive Overview & Target Investor Profile
KS04 (4000 m²) — 3PL Soğuk Zincir Lojistik Merkezleri, Ulusal Perakende Zincirleri ve Liman İhracat Antrepoları
3. Architectural Dimensions & Zoning Principle
80.0 m × 50.0 m × 9.5 m — Yüksek Raflı -22°C Donmuş Holler (2.100 m²) + +2/+4°C Soğuk Holler (1.000 m²) + 7 m Genişliğinde +8°C Rampa & Sipariş Hazırlama Koridoru (650 m²) + Teknik/Ofis (250 m²)
4. Detailed Space Program Breakdown
| Functional Zone | Approx. Area (m²) | Target Temperature Regime | Engineering Role |
|---|---|---|---|
| Chilled & Frozen Storage Chambers | 2720 m² | +2/+4°C & -18/-22°C | Primary palletized/crated cold storage volume |
| Conditioned Ante-Room & Staging Corridor (Sas) | 640 m² | +8°C / +12°C | Thermal airlock preventing warm ambient air ingress during order picking |
| Loading Dock & Buffer Zone | 400 m² | +10°C / +15°C | Truck docking interface with sectional doors and dock shelters |
| Plant Room & Dispatch Office | 240 m² | +18°C / +22°C | Refrigeration racks/units, electrical panels, and logistics office |
5. Structural Steel Engineering (SerHangar)
Ağır Hizmet Dış Çelik Karkaslı Yüksek Raflı Lojistik Soğuk Depo Binası (~176 tonnes SerHangar bolted structural steel).
6. External Roof & Facade Cladding System (SerPan Metal)
3-Rib / 5-Rib PUR/PIR Roof Sandwich Panels (P13) + Secret-Fix / Standard Facade Sandwich Panels (P14).
7. Internal Cold Envelope, Ceiling T-Suspension & Floor Insulation
PIR Yangın Dayanımlı 120–150 mm İç Zarf + Çatı/Cephe Kabuğu + Ağır Yük Zemin İzolasyonu (~11.500 m²) + T-Bar Ceiling Suspension (A05) + High-Compressive Floor Insulation (P12).
8. Door Schedule & Traffic Flow
8 Adet 1800×2600 mm Motorlu/Manuel Sürgülü Kapı + 8 Adet Hızlı PVC/Şerit Perde + 6 Adet Körük Entegreli Seksiyonel Rampa Kapısı + Ağır Çelik Bollard Seti + Steel Protection Bollards (A07).
9. Hygienic Cove Skirtings & Food Safety (HACCP)
HACCP / BRCGS / IFS R45 Antibacterial PVC Rounded Cove Skirtings & Corner Profiles (A02 / SPC-SO-HP).
10. Industrial Refrigeration, Evaporators & Automation
Frekans İnvertörlü Yedekli Merkezi Soğutma Sistemleri (R02) + Merkezi SCADA / Uzaktan İzleme (R04)
11. Energy Efficiency, Vapor Barrier & Thermal-Break Detailing
Continuous thermal-break corner cuts, PU foam joint injection, and Heated Pressure Relief Valves (A03).
12. Investment & 5-Tier Supply Options
Available as Pre-Engineered Building Kit (B02), Installed Thermal Shell, or Full Turnkey Facility (B04).
13. Work Package & Responsibility Matrix (EK H05)
Scope boundaries are defined transparently in DOC16 (EK H05 Scope Responsibility Matrix).
DOC16 — EK H05 Matrisi14. Dispatch, Export Kit & Site Erection Workflow
Numbered shop drawings and export container/mega-truck loading optimization from Gebze / Kocaeli.
Sample Cold Storage Facility Layout (Ante-Room Corridor + Multi-Chamber + Docks)
For energy efficiency and cold-chain integrity, all chilled and frozen chambers open into a conditioned (+8/+12°C) staging corridor rather than directly outdoors.
Produits, Systèmes et Pages Techniques Associés
SPC DOOR SYSTEMS
Industrial Cold Room Doors, Freezer Doors & Hygienic Traffic Doors
The doorway is the most critical point for thermal loss, icing, and mechanical wear in any cold store. SerPan Cold engineers 7 specialized door families with thermal-break frames and heavy-duty hardware.
60–200 MM PUR / PIR PANELS
Cold Room Insulated Panels & Industrial Building Sandwich Panels
Backed by SerPan Cold and SerPan Metal manufacturing strength, we supply both the internal vapor-tight cold room envelope (60–200 mm) and the external roof and facade cladding of your facility.
COLD STORAGE BUILDINGS
Cold Storage Buildings: Structural Steel, Thermal Envelope & Turnkey Facilities
Unlike suppliers limited to internal room panels, SerPan Cold integrates SerHangar structural steel, SerPan Metal external cladding, and SerProfil custom flashings to deliver complete standalone cold storage buildings from slab to roof.
3-IN-1 SIZING SIMULATOR
3-in-1 Cold Room, Warehouse Building & Export Loading Simulator Hub
Enter your room or facility dimensions to instantly calculate wall/ceiling panel quantities, recommended thickness, door models, building space breakdown, or container loading—and send the result directly to our engineering team.
Questions Fréquentes sur l'Ingénierie et la Fourniture
Questions techniques fréquentes sur les portes frigorifiques, le choix de l’épaisseur des panneaux, l’étanchéité et les projets clé en main.
C31 What is the difference between building cold rooms inside an existing factory ("Box-in-Box") vs constructing a standalone cold storage building?
In a "Box-in-Box" project, the outer building already exists and insulated rooms are built inside. In a standalone "Cold Storage Building", SerPan Cold + SerHangar engineer the structural steel frame, external roof/facade cladding, internal insulated envelope, and loading docks as a single integrated facility.
C32 How are thermal bridges prevented in steel-framed cold storage buildings?
Primary steel columns and rafters are positioned outside the insulated thermal envelope wherever possible, with ceiling panels suspended via thermal-break hangers. Any internal columns are fully boxed with insulated panels and PU-injected joints.
C33 What is included in a Cold Storage Building Kit (B02)?
A pre-engineered package comprising structural steel members, external roof/facade cladding, internal cold room wall/ceiling panels, all insulated and traffic doors, flashing/corner profiles, suspension hardware, and assembly drawings—ideal for export and remote sites.
C34 Who handles civil works and concrete floor slabs in turnkey cold storage projects?
Foundations and civil concrete works are typically executed by the client's local civil contractor according to SerPan Cold load and elevation drawings, while floor vapor barriers, insulation, structural steel, panels, doors, and refrigeration are clearly defined in our Scope Matrix (EK H05).
C35 Why is the loading dock and sectional door interface critical for cold storage performance?
The truck dock interface is the most vulnerable link in the cold chain. Integrating insulated dock doors, inflatable/curtain dock shelters, and a conditioned staging corridor prevents ambient air infiltration during loading.
Sélectionnez Votre Parcours de Devis (4 Voies Techniques)
Sélectionnez le parcours adapté à votre besoin ; vos dimensions et paramètres seront transmis directement à notre bureau d’études sur WhatsApp. (+90 (505) 507 04 18)