60–200 MM PUR / PIR PANELS SYSTÈMES D’INGÉNIERIE SERPAN COLD

Cold Room Insulated Panels & Industrial Building Sandwich Panels

Backed by SerPan Cold and SerPan Metal manufacturing strength, we supply both the internal vapor-tight cold room envelope (60–200 mm) and the external roof and facade cladding of your facility.

+15°C → -40°C Chiller, Freezer & Blast Regimes
60 – 200 mm 40–42 kg/m³ PUR & PIR Core
EN 10346 & HACCP 9-Layer Hygienic Steel & Profiles
81 İl & 32+ Ülke Direct Dispatch from Gebze Hub
Cold Room Insulated Panels & Industrial Building Sandwich Panels — SerPan Cold
60–200 MM PUR / PIR PANELS: Cold Room Insulated Panels & Industrial Building Sandwich Panels

Fiche Récapitulative Technique

60–200 MM PUR / PIR PANELS
Kalınlık Aralığı
60 / 80 / 100 / 120 / 150 / 180 / 200 mm U = 0.36 W/m²K’den U = 0.11 W/m²K’ye Termal Zarf Seçenekleri
Yalıtım Çekirdeği
40–42 kg/m³ Kapalı Hücreli PUR / PIR EN 14509 Standartlarında Yüksek Basma Mukavemeti & B-s1,d0 PIR
Birleşim Geometrisi
Cam-Lock Kilitli & Sürekli Hat Eksantrik Kilitli Modüler veya 30m Sürekli Hat Labirent Geçmeli
Yüzey Kaplamaları
RAL 9002 PPGI • PVC • CrNi 304 9 Katmanlı EN 10346 Galvaniz Sac • Hijyenik Düz & Minibox

Tableau des Épaisseurs & Coefficients U des Panneaux PUR / PIR (60 mm – 200 mm)

Épaisseurs d’isolation recommandées pour éliminer la condensation et optimiser la consommation énergétique des compresseurs :

Épaisseur Panneau Valeur U Régime de Température Portée Libre Plafond Max. Poids Moyen Action
60 mm PUR / PIR 0.35 W/m²K +8°C / +15°C Serin Depo & İşleme Alanı 3.60 m 10.9 kg/m² Consulter
80 mm PUR / PIR 0.26 W/m²K +2°C / +8°C Pozitif Soğuk Muhafaza 4.20 m 11.8 kg/m² Consulter
100 mm PUR / PIR 0.21 W/m²K 0°C / +4°C Hassas Soğuk & -5°C / -10°C Muhafaza 4.80 m 12.6 kg/m² Consulter
120 mm PUR / PIR 0.18 W/m²K -18°C / -22°C Donmuş Muhafaza Odası 5.20 m 13.4 kg/m² Consulter
150 mm PUR / PIR 0.14 W/m²K -22°C / -28°C Derin Dondurma & Endüstriyel Donuk Depo 5.80 m 14.7 kg/m² Consulter
180 mm PUR / PIR 0.12 W/m²K -30°C / -35°C Ağır Derin Dondurma & Şoklama 6.20 m 16.0 kg/m² Consulter
200 mm PUR / PIR 0.11 W/m²K -35°C / -40°C Endüstriyel Şoklama Tüneli 6.50 m 16.8 kg/m² Consulter
EN 10346 • ARCHITECTURE ACIER 9 COUCHES

Anatomie à 9 Couches de l’Acier Galvanisé Prélaqué

Nos parements en acier galvanisé à chaud (EN 10346) intègrent 9 couches de protection contre la corrosion et les lavages fréquents :

PROTECTION SUPÉRIEURE — FACE EXTERNE HYGIÉNIQUE (COUCHES 01 – 05)
COUCHE 01

Film de Protection de Surface PVC (Guard Film)

Film pelable PE/PVC 50–80 µm

Film protecteur pelable protégeant la tôle prélaquée contre les rayures et salissures jusqu'à la fin du montage.

COUCHE 02

Laque de Finition Supérieure (Top Coat)

25 µm PES / PVDF ou 150 µm PVC

Revêtement final hygiénique 25 µm polyester ou 100–200 µm PVC/Plastisol conforme HACCP et résistant aux lavages chimiques.

COUCHE 03

Couche d'Apprêt Supérieure (Primer)

Primaire anticorrosion 5–7 µm

Primaire anticorrosion assurant une adhérence maximale de la laque de finition et évitant le cloquage.

COUCHE 04

Couche de Passivation Chimique Supérieure

Conversion chimique passive

Traitement de conversion chimique passivant la couche de zinc contre l'oxydation.

COUCHE 05

Galvanisation Supérieure au Zinc (Zn)

Galvanisation à chaud Zn EN 10346

Revêtement métallique en zinc offrant une protection cathodique contre la rouille en milieu humide.

ÂME CENTRALE PORTEUSE — TÔLE D’ACIER STRUCTUREL (COUCHE PRINCIPALE)
NOYAU ACIER

Couche Centrale : Tôle d'Acier Structurel (EN 10346)

0,50 – 0,60 mm DX51D+Z / AISI 304

Âme en acier structurel 0,50–0,60 mm à haute limite d'élasticité assurant la résistance mécanique et les grandes portées libres.

PROTECTION INFÉRIEURE & ADHÉRENCE MOUSSE (COUCHES 06 – 09)
COUCHE 06

Galvanisation Inférieure au Zinc (Zn)

Galvanisation interne Zn

Couche de zinc protégeant la face interne de la tôle côté mousse contre la corrosion.

COUCHE 07

Couche de Passivation Chimique Inférieure

Passivation chimique interne

Couche de passivation stabilisant le zinc inférieur et préparant l'accroche du primaire.

COUCHE 08

Couche d'Apprêt Inférieure (Primer)

Primaire d'adhérence 5 µm

Primaire spécial garantissant une liaison homogène avec le vernis d'adhérence.

COUCHE 09

Vernis d'Adhérence Mousse (Back Coat)

Back Coat liaison PUR/PIR 7–10 µm

Revêtement Back Coat créant une liaison moléculaire avec la mousse PUR/PIR 40–42 kg/m³ pour empêcher tout délaminage sous fort ΔT.

Ligne Continue de Production de Panneaux Sandwich (12 Stations / 30 Mètres)

Notre laminoir continu chauffé de 30 mètres et notre scie volante servo 6 axes produisent des panneaux homogènes (40–42 kg/m³) jusqu’à 13,50 m :

01

Bobin Açıcı (Uncoiler)

9 katmanlı boyalı galvaniz sac rulolarının gerilim kontrollü olarak hatta beslenmesi.

02

Roll-Form Ünitesi

Sac yüzeyine mikro-hadve (rijitlik) ve ısı köprüsüz çift geçmeli labirent kilit formunun verilmesi.

03

PUR / PIR Kimyasal Stok Tankları

İzosiyanat ve poliol bileşenlerinin sabit sıcaklıkta ayrı kanallarda koşullandırılması.

04

8 Komponentli Islak Grup & Yüksek Basınçlı Döküm Noktası

Poliol, izosiyanat, katalizör, şişirici ajan ve PIR yanmazlık katkılarının homojen enjeksiyonu.

05

30 Metre Servo Kontrollü Çift Bantlı Üretim Presi (Laminatör)

40 (±2) kg/m³ yoğunlukta kapalı hücreli köpüğün milimetrik kalınlık toleransıyla kürlenmesi.

06

Uçan Testere & Hassas Boy Kesim Ünitesi

Proje boyuna göre (13.40 m tır veya 11.85 m konteyner ölçüsünde) sıfır hata ile kesim.

07

Panel Soğutma Ünitesi (Cooling Carousel)

Ekzotermik reaksiyon ısısının dengeli biçimde düşürülerek boyutsal kararlılığın sağlanması.

08

Vakumlu İstifleme (Vacuum Stacker)

Panellerin yüzeyine zarar vermeden vakumlu tutucularla paket halinde istiflenmesi.

09

Otomatik Stretch & Köşe Korumalı Paketleme

Sevkiyat ve şantiye indirme darbe risklerine karşı koruyucu ambalajlama.

10

Panel Dinlendirme (Kürlenme) Alanı

Polimer çapraz bağlarının %100 mukavemete ulaşması için kontrollü dinlendirme.

11

Sipariş Bazlı Stok Birikim Alanı

Oda ve proje numarasına göre gruplandırılmış sevkiyat hazırlığı.

12

Panel Sevk & Konteyner/Tır Yükleme Sahası

Gebze/Kocaeli lojistik üssünden 81 ile ve 32 ihracat ülkesine doğrudan sevkiyat.

Catalogue des Profils de Montage, Profils U de Sol & Plinthes Hygiéniques HACCP

Profils U de sol (80–200 mm), pliages d’angles, plinthes hygiéniques arrondies en PVC clipsables (SPC-SO-HP) et angles 3D (HPSA1–HPSA4) :

Profilés de Sol pour Chambres Froides (PVC)

Code Produit (SKU) Désignation du Profil / Accessoire Dimensions & Compatibilité Matériau & Norme
SPC-SO-ZP70 Soğuk Oda Taban Profili PVC 70 mm Metre Sert Hijyenik PVC (Isı Köprüsüz)
SPC-SO-ZP80 Soğuk Oda Taban Profili PVC 80 mm Metre Sert Hijyenik PVC (Isı Köprüsüz)
SPC-SO-ZP100 Soğuk Oda Taban Profili PVC 100 mm Metre Sert Hijyenik PVC (Isı Köprüsüz)

Profilés de Montage U et L en Acier Galvanisé Laqué

Code Produit (SKU) Désignation du Profil / Accessoire Dimensions & Compatibilité Matériau & Norme
SPC-SO-MP-U80 Soğuk Oda Zemin Montaj Profili U Metal Sac (80 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-U100 Soğuk Oda Zemin Montaj Profili U Metal Sac (100 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-U120 Soğuk Oda Zemin Montaj Profili U Metal Sac (120 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-DL80 Soğuk Oda Dış Köşe Montaj Profili L Metal Sac (80×50 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-DL150 Soğuk Oda Dış Köşe Montaj Profili L Metal Sac (150×50 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-DL230 Soğuk Oda Dış Köşe Montaj Profili L Metal Sac (230×50 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)
SPC-SO-MP-IL50 Soğuk Oda İç Köşe Montaj Profili L Metal Sac (50×50 mm) Metre Galvaniz Boyalı Metal Sac (RAL 9002)

Profilés Hygiéniques à Gorge Arrondie (Conformes GHP & HACCP — PVC / Alu)

Code Produit (SKU) Désignation du Profil / Accessoire Dimensions & Compatibilité Matériau & Norme
SPC-SO-HP-001 Soğuk Oda Hijyen Kenar Kapama Profili (98 mm PVC) Metre Antibakteriyel Gıda Tipi PVC
SPC-SO-HP-002 Soğuk Oda Hijyen Kenar Kapama Profili (76 mm PVC) Metre Antibakteriyel Gıda Tipi PVC
SPC-SO-HP-003 Soğuk Oda Hijyen Kenar Kapama Profili (50 mm PVC) Metre Antibakteriyel Gıda Tipi PVC
SPC-SO-HP-AP Soğuk Oda Hijyenik Köşe Aparatı (PVC Üst-Alt Takım) Adet Enjeksiyon PVC Köşe Dönüş Modülü
SPC-SO-HP-001ALU Soğuk Oda Hijyen Kenar Kapama (Alüminyum Alt + 98 mm PVC Üst Takım) Metre Eloksallı Alüminyum Karkas + PVC Kapak
SPC-SO-HP-ALU Soğuk Oda Hijyen Kenar Kapama Alüminyum İç Alt Köşebent Metre Eloksallı Alüminyum
SPC-HPSA-1 HPSA1 — Soğuk Oda Hijyenik Alt Köşe Süpürgelik Profili Metre Conta Dudaklı Hijyenik PVC
SPC-HPSA-2 HPSA2 / HPSA2a — Soğuk Oda Hijyenik 3 Boyutlu İç Köşe & Alt Bağlantı Adet PVC İç Köşe Küresi
SPC-HPSA-3 HPSA3 / HPSA4 — Soğuk Oda Hijyenik Dış Köşe & Sağ/Sol Yan Kapak Adet PVC Dış Köşe & Sonlandırma Kapağı
CAD SCHEMATIC 05 — PANEL JOINT & HYGIENIC COVE DETAIL

Deep Labyrinth / Cam-Lock Panel Joint & HACCP Rounded Cove Section

Thermal-break tongue-and-groove polyurethane joint geometry combined with R45 rounded PVC hygienic skirting that eliminates 90° bacterial traps.

1. LABYRINTH JOINT & CAM-LOCK DETAIL Cam-Lock + Dual Gasket Groove (40–42 kg/m³ PIR/PUR) 2. HACCP ROUNDED HYGIENIC COVE SKIRTING (A02) R45 Rounded PVC Cove Flexible Co-Extruded Lip Eliminates 90° Bacterial Traps
BASE DE CONNAISSANCES TECHNIQUES (EK C)

Questions Fréquentes sur l'Ingénierie et la Fourniture

Questions techniques fréquentes sur les portes frigorifiques, le choix de l’épaisseur des panneaux, l’étanchéité et les projets clé en main.

C11 Which cold room panel thickness should be selected for each operating temperature regime?

General engineering guideline: 60–80 mm for +8/+15°C cool storage, 80–100 mm for +2/+8°C chillers, 100 mm for 0/+4°C fresh storage, 120–150 mm for -18/-22°C freezers, 150–180 mm for -25/-30°C deep freeze, and 180–200 mm for -35/-40°C blast freezers.

C12 What is the main difference between PUR and PIR insulated cold room panels?

Both provide high thermal insulation at 40–42 kg/m³ density, while PIR (Polyisocyanurate) features an enhanced isocyanurate ring structure that delivers superior fire resistance, reduced smoke emission, and compliance with industrial property insurance standards.

C13 What is the difference between Cam-Lock modular panels and continuous-line slip-joint panels?

Cam-lock modular panels allow rapid assembly and future disassembly/relocation for walk-in cold rooms. Continuous-line labyrinth slip-joint panels are engineered for tall industrial cold storage buildings and long partition walls up to 13.5 meters.

C14 Why is floor insulation critical in cold rooms and freezer chambers?

Without proper floor insulation in sub-zero rooms, ground moisture freezes and expands (frost heave), cracking the concrete slab. Modular rooms use birch-plywood + stainless steel floor panels, while forklift-rated warehouses use multi-layer high-compressive XPS/PIR below a reinforced concrete slab with underfloor heating or ventilation.

C15 Why are hygienic cove skirtings and rounded internal/external corner profiles (A02) required?

Sharp 90-degree wall-to-floor and wall-to-wall angles trap bacteria and organic residues. HACCP, IFS, and BRCGS food safety audits require coved (rounded radius) PVC/aluminium hygienic profiles for effortless sanitation.

C16 Which cold rooms require a pressure relief valve (A03)?

Rapid air contraction after door closure or defrost cycles creates strong vacuum pressure inside sealed rooms. Heated pressure relief valves are mandatory in all sub-zero freezers and blast rooms to prevent panel implosion and vacuum-locked doors.

BUREAU D’INGÉNIERIE & DEVIS DIRECT

Sélectionnez Votre Parcours de Devis (4 Voies Techniques)

Sélectionnez le parcours adapté à votre besoin ; vos dimensions et paramètres seront transmis directement à notre bureau d’études sur WhatsApp. (+90 (505) 507 04 18)

BUREAU D’ÉTUDES SERPAN COLD

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Qu’il s’agisse d’une porte sur mesure, d’un lot de panneaux ou d’un entrepôt frigorifique clé en main, transmettez vos dimensions pour un chiffrage détaillé.

Fabrication Sur Mesure 60–200 mm PUR/PIR Charpente Acier SerHangar Export vers 32+ Pays
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