PIR / PUR Core Chemistry & Surface Coating Selection Guide
Selecting PIR fire-retardant cores for facility insurance compliance and specifying PVC or AISI 304 stainless facings for aggressive washdown environments ensures decades of trouble-free operation.
Ficha Técnica Resumida
PUR / PIR CORE & COATINGTabla de Espesores y Transmitancia Térmica (Valor U) de Paneles PUR / PIR (60–200 mm)
Espesores de aislamiento recomendados para evitar la condensación y optimizar el consumo eléctrico de los compresores:
SPC-PW-11
Paneles Frigoríficos de Pared y Techo (60–200 mm)
Paneles sándwich frigoríficos PUR y PIR ignífugos (40 ±2 kg/m³) producidos en línea continua servo-controlada de 30 m.
SPC-PF-12
Paneles de Suelo Frigoríficos y Aislamiento de Solera
Paneles de suelo antideslizantes reforzados con contrachapado de abedul y aislamiento de solera de alta resistencia.
SPC-PR-13
Paneles Sándwich de Cubierta (3 y 5 Grecas PUR/PIR)
Paneles sándwich de cubierta trapezoidal con alta resistencia a cargas de nieve y estanqueidad total.
SPC-PC-14
Paneles Sándwich de Fachada (Fijación Oculta y Estándar)
Paneles sándwich de fachada con fijación oculta para cerramiento exterior de naves frigoríficas y particiones internas.
SPC-PIR-15
Selección PIR / PUR, Chapa de 9 Capas y Resistencia al Fuego
Estructura de acero galvanizado prelacado de 9 capas, espuma rígida PUR/PIR de celda cerrada 40 (±2) kg/m³ y línea de 12 etapas.
SPC-SO-HP
HACCP Hygienic Coving, T-Bar & U/L Profiles
Floor U-channels matched to 80–200 mm panels, R45 rounded PVC hygienic coving, and thermal-break ceiling T-suspension profiles.
| Espesor de Panel | Valor U | Régimen Térmico | Luz Libre Máx. en Techo | Peso Aprox. | Acción |
|---|---|---|---|---|---|
| 60 mm PUR / PIR | 0.35 W/m²K | +8°C / +15°C Serin Depo & İşleme Alanı | 3.60 m | 10.9 kg/m² | Ver Detalle |
| 80 mm PUR / PIR | 0.26 W/m²K | +2°C / +8°C Pozitif Soğuk Muhafaza | 4.20 m | 11.8 kg/m² | Ver Detalle |
| 100 mm PUR / PIR | 0.21 W/m²K | 0°C / +4°C Hassas Soğuk & -5°C / -10°C Muhafaza | 4.80 m | 12.6 kg/m² | Ver Detalle |
| 120 mm PUR / PIR | 0.18 W/m²K | -18°C / -22°C Donmuş Muhafaza Odası | 5.20 m | 13.4 kg/m² | Ver Detalle |
| 150 mm PUR / PIR | 0.14 W/m²K | -22°C / -28°C Derin Dondurma & Endüstriyel Donuk Depo | 5.80 m | 14.7 kg/m² | Ver Detalle |
| 180 mm PUR / PIR | 0.12 W/m²K | -30°C / -35°C Ağır Derin Dondurma & Şoklama | 6.20 m | 16.0 kg/m² | Ver Detalle |
| 200 mm PUR / PIR | 0.11 W/m²K | -35°C / -40°C Endüstriyel Şoklama Tüneli | 6.50 m | 16.8 kg/m² | Ver Detalle |
Anatomía de 9 Capas de la Chapa de Acero Galvanizado Prepacado
Nuestras chapas de acero galvanizado en caliente (EN 10346) cuentan con una arquitectura protectora de 9 capas contra la corrosión:
Película protectora pelable que protege la chapa prelacada contra arañazos y manchas durante el transporte y montaje.
Recubrimiento final higiénico de 25 µm poliéster o 100–200 µm PVC/Plastisol apto para seguridad alimentaria HACCP y lavados intensivos.
Imprimación inhibidora de corrosión que garantiza la máxima adherencia del acabado superior.
Capa de conversión química que pasiva el recubrimiento de zinc frente a la oxidación.
Recubrimiento metálico de zinc por inmersión en caliente que brinda protección catódica al acero.
Núcleo de acero estructural de 0,50–0,60 mm de alto límite elástico que aporta rigidez mecánica y capacidad autoportante.
Capa de galvanizado en caliente que protege la cara interna de la chapa frente a la corrosión.
Capa de pasivación química interna que estabiliza el zinc y mejora la adherencia.
Imprimación especial que asegura una unión permanente con la laca posterior.
Recubrimiento Back Coat que crea un enlace molecular con la espuma PUR/PIR de 40–42 kg/m³, evitando la delaminación ante choques térmicos ΔT.
Línea Continua de Producción de Paneles Sándwich de 12 Estaciones y 30 Metros
Nuestra prensa continua calefactada de 30 metros y sierra volante servo de 6 ejes producen paneles homogéneos (40–42 kg/m³) de hasta 13,50 m:
Bobin Açıcı (Uncoiler)
9 katmanlı boyalı galvaniz sac rulolarının gerilim kontrollü olarak hatta beslenmesi.
Roll-Form Ünitesi
Sac yüzeyine mikro-hadve (rijitlik) ve ısı köprüsüz çift geçmeli labirent kilit formunun verilmesi.
PUR / PIR Kimyasal Stok Tankları
İzosiyanat ve poliol bileşenlerinin sabit sıcaklıkta ayrı kanallarda koşullandırılması.
8 Komponentli Islak Grup & Yüksek Basınçlı Döküm Noktası
Poliol, izosiyanat, katalizör, şişirici ajan ve PIR yanmazlık katkılarının homojen enjeksiyonu.
30 Metre Servo Kontrollü Çift Bantlı Üretim Presi (Laminatör)
40 (±2) kg/m³ yoğunlukta kapalı hücreli köpüğün milimetrik kalınlık toleransıyla kürlenmesi.
Uçan Testere & Hassas Boy Kesim Ünitesi
Proje boyuna göre (13.40 m tır veya 11.85 m konteyner ölçüsünde) sıfır hata ile kesim.
Panel Soğutma Ünitesi (Cooling Carousel)
Ekzotermik reaksiyon ısısının dengeli biçimde düşürülerek boyutsal kararlılığın sağlanması.
Vakumlu İstifleme (Vacuum Stacker)
Panellerin yüzeyine zarar vermeden vakumlu tutucularla paket halinde istiflenmesi.
Otomatik Stretch & Köşe Korumalı Paketleme
Sevkiyat ve şantiye indirme darbe risklerine karşı koruyucu ambalajlama.
Panel Dinlendirme (Kürlenme) Alanı
Polimer çapraz bağlarının %100 mukavemete ulaşması için kontrollü dinlendirme.
Sipariş Bazlı Stok Birikim Alanı
Oda ve proje numarasına göre gruplandırılmış sevkiyat hazırlığı.
Panel Sevk & Konteyner/Tır Yükleme Sahası
Gebze/Kocaeli lojistik üssünden 81 ile ve 32 ihracat ülkesine doğrudan sevkiyat.
Deep Labyrinth / Cam-Lock Panel Joint & HACCP Rounded Cove Section
Thermal-break tongue-and-groove polyurethane joint geometry combined with R45 rounded PVC hygienic skirting that eliminates 90° bacterial traps.
Productos, Sistemas y Páginas Técnicas Relacionadas
60–200 MM PUR / PIR PANELS
Cold Room Insulated Panels & Industrial Building Sandwich Panels
Backed by SerPan Cold and SerPan Metal manufacturing strength, we supply both the internal vapor-tight cold room envelope (60–200 mm) and the external roof and facade cladding of your facility.
WALL & CEILING PANELS
Cold Room Wall & Ceiling Panels (60 mm – 200 mm)
A cold room's energy consumption is governed by the thermal transmittance (U-value) and vapor tightness of its wall and ceiling panel joints. Our deep labyrinth tongue-and-groove profile eliminates thermal bridges.
PANEL THICKNESS GUIDE
Cold Room Panel Thickness & Thermal Insulation Sizing Guide
Engineering guide comparing 60 mm to 200 mm PUR/PIR cold room panel thicknesses, U-values, condensation thresholds, and lifecycle energy savings.
MEAT & ABATTOIR COLD ROOMS
Meat Processing, Slaughterhouse & Abattoir Cold Storage Solutions
We equip slaughterhouses and meat plants with monorail doors (D04), hygienic PVC/stainless panels, rounded HACCP coves (A02), carcass pre-cooling rooms, and -40°C blast freezers.
Preguntas Frecuentes de Ingeniería y Suministro
Preguntas técnicas frecuentes sobre puertas frigoríficas, selección de espesor de panel, sellado térmico y proyectos llave en mano.
C11 Which cold room panel thickness should be selected for each operating temperature regime?
General engineering guideline: 60–80 mm for +8/+15°C cool storage, 80–100 mm for +2/+8°C chillers, 100 mm for 0/+4°C fresh storage, 120–150 mm for -18/-22°C freezers, 150–180 mm for -25/-30°C deep freeze, and 180–200 mm for -35/-40°C blast freezers.
C12 What is the main difference between PUR and PIR insulated cold room panels?
Both provide high thermal insulation at 40–42 kg/m³ density, while PIR (Polyisocyanurate) features an enhanced isocyanurate ring structure that delivers superior fire resistance, reduced smoke emission, and compliance with industrial property insurance standards.
C13 What is the difference between Cam-Lock modular panels and continuous-line slip-joint panels?
Cam-lock modular panels allow rapid assembly and future disassembly/relocation for walk-in cold rooms. Continuous-line labyrinth slip-joint panels are engineered for tall industrial cold storage buildings and long partition walls up to 13.5 meters.
C14 Why is floor insulation critical in cold rooms and freezer chambers?
Without proper floor insulation in sub-zero rooms, ground moisture freezes and expands (frost heave), cracking the concrete slab. Modular rooms use birch-plywood + stainless steel floor panels, while forklift-rated warehouses use multi-layer high-compressive XPS/PIR below a reinforced concrete slab with underfloor heating or ventilation.
C15 Why are hygienic cove skirtings and rounded internal/external corner profiles (A02) required?
Sharp 90-degree wall-to-floor and wall-to-wall angles trap bacteria and organic residues. HACCP, IFS, and BRCGS food safety audits require coved (rounded radius) PVC/aluminium hygienic profiles for effortless sanitation.
C16 Which cold rooms require a pressure relief valve (A03)?
Rapid air contraction after door closure or defrost cycles creates strong vacuum pressure inside sealed rooms. Heated pressure relief valves are mandatory in all sub-zero freezers and blast rooms to prevent panel implosion and vacuum-locked doors.
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