Cold Room Panel Pricing & Bill of Quantities Guide
Cold room panel pricing per m² depends on thickness (60–200 mm), foam chemistry (PUR vs PIR), steel thickness, surface coating, and the accompanying profile/suspension package.
Quick Engineering Summary Card
PANEL PRICING & BOQ GUIDE60 mm – 200 mm PUR / PIR Cold Room Panel Thickness & U-Value Table
As room temperature drops, vapor pressure differential and ΔT increase. Recommended insulation thicknesses to prevent condensation and optimize compressor run-time:
SPC-PW-11
Cold Room Wall & Ceiling Panels (60–200 mm)
40 (±2) kg/m³ PUR and fire-retardant PIR cold room sandwich panels produced on a 30m servo-controlled continuous laminator line.
SPC-PF-12
Cold Room Floor Panels & Heavy-Duty Floor Insulation
Birch-plywood reinforced non-slip stainless floor panels for modular rooms and high-compressive multi-layer slab insulation for forklift warehouses.
SPC-PR-13
Roof Sandwich Panels (3-Rib & 5-Rib PUR/PIR)
3-rib and 5-rib trapezoidal roof sandwich panels delivering high snow-load capacity and weather tightness for cold storage buildings.
SPC-PC-14
Facade Sandwich Panels (Secret-Fix & Standard)
Secret-fix and standard joint architectural facade sandwich panels for external cold storage cladding and internal process partitions.
SPC-PIR-15
PIR vs PUR Core Selection, 9-Layer Steel Coating & Fire Performance
9-layer pre-painted galvanized steel coil anatomy, 40 (±2) kg/m³ closed-cell PUR/PIR foam chemistry, and 12-stage continuous laminator quality.
SPC-SO-HP
HACCP Hygienic Coving, T-Bar & U/L Profiles
Floor U-channels matched to 80–200 mm panels, R45 rounded PVC hygienic coving, and thermal-break ceiling T-suspension profiles.
| Panel Thickness | U-Value | Temperature Regime | Max Self-Supporting Ceiling Span | Approx. Weight | Action |
|---|---|---|---|---|---|
| 60 mm PUR / PIR | 0.35 W/m²K | +8°C / +15°C Serin Depo & İşleme Alanı | 3.60 m | 10.9 kg/m² | Inspect |
| 80 mm PUR / PIR | 0.26 W/m²K | +2°C / +8°C Pozitif Soğuk Muhafaza | 4.20 m | 11.8 kg/m² | Inspect |
| 100 mm PUR / PIR | 0.21 W/m²K | 0°C / +4°C Hassas Soğuk & -5°C / -10°C Muhafaza | 4.80 m | 12.6 kg/m² | Inspect |
| 120 mm PUR / PIR | 0.18 W/m²K | -18°C / -22°C Donmuş Muhafaza Odası | 5.20 m | 13.4 kg/m² | Inspect |
| 150 mm PUR / PIR | 0.14 W/m²K | -22°C / -28°C Derin Dondurma & Endüstriyel Donuk Depo | 5.80 m | 14.7 kg/m² | Inspect |
| 180 mm PUR / PIR | 0.12 W/m²K | -30°C / -35°C Ağır Derin Dondurma & Şoklama | 6.20 m | 16.0 kg/m² | Inspect |
| 200 mm PUR / PIR | 0.11 W/m²K | -35°C / -40°C Endüstriyel Şoklama Tüneli | 6.50 m | 16.8 kg/m² | Inspect |
9-Layer Painted Galvanized Steel Cross-Section Anatomy
Hot-dip galvanized steel facings (EN 10346) feature a 9-layer protective coating system engineered for high-humidity cold rooms and hygienic washdown environments:
Peelable polyethylene/PVC protective film that shields the pre-painted coil surface against scratches, handling marks, and mortar splashes until installation is complete.
Hygienic 25 µm polyester or 100–200 µm PVC/Plastisol top coat engineered for HACCP food contact safety, UV stability, and chemical washdown resistance.
Flexible corrosion-inhibiting primer layer that anchors the top coat with high adhesion and prevents micro-cracking during roll-forming.
Chemical conversion coating that passivates the zinc surface against white rust and oxidation while activating surface bonding.
Hot-dip zinc metallic coating that provides sacrificial cathodic protection to the structural steel core in high-humidity cold rooms.
High-yield 0.50–0.60 mm structural steel core (or optional AISI 304 stainless steel) delivering impact resistance, wind/snow load capacity, and self-supporting ceiling span strength.
Hot-dip galvanized zinc layer protecting the foam-facing underside of the steel sheet against vapor diffusion and internal corrosion.
Inner chemical conversion layer that stabilizes the lower zinc coating and prepares the surface for primer adhesion.
Specially formulated primer ensuring uniform, permanent bonding between the passivated steel and the back coat.
Chemical back coat that forms a cross-linked molecular bond during the exothermic 40–42 kg/m³ PUR/PIR reaction, preventing delamination under severe ΔT thermal shock.
12-Stage 30-Meter Continuous Sandwich Panel Production Line
Unlike discontinuous presses, our 30-meter heated double-belt laminator and 6-axis servo flying saw deliver void-free 40–42 kg/m³ panels up to 13.50 meters in length:
Bobin Açıcı (Uncoiler)
9 katmanlı boyalı galvaniz sac rulolarının gerilim kontrollü olarak hatta beslenmesi.
Roll-Form Ünitesi
Sac yüzeyine mikro-hadve (rijitlik) ve ısı köprüsüz çift geçmeli labirent kilit formunun verilmesi.
PUR / PIR Kimyasal Stok Tankları
İzosiyanat ve poliol bileşenlerinin sabit sıcaklıkta ayrı kanallarda koşullandırılması.
8 Komponentli Islak Grup & Yüksek Basınçlı Döküm Noktası
Poliol, izosiyanat, katalizör, şişirici ajan ve PIR yanmazlık katkılarının homojen enjeksiyonu.
30 Metre Servo Kontrollü Çift Bantlı Üretim Presi (Laminatör)
40 (±2) kg/m³ yoğunlukta kapalı hücreli köpüğün milimetrik kalınlık toleransıyla kürlenmesi.
Uçan Testere & Hassas Boy Kesim Ünitesi
Proje boyuna göre (13.40 m tır veya 11.85 m konteyner ölçüsünde) sıfır hata ile kesim.
Panel Soğutma Ünitesi (Cooling Carousel)
Ekzotermik reaksiyon ısısının dengeli biçimde düşürülerek boyutsal kararlılığın sağlanması.
Vakumlu İstifleme (Vacuum Stacker)
Panellerin yüzeyine zarar vermeden vakumlu tutucularla paket halinde istiflenmesi.
Otomatik Stretch & Köşe Korumalı Paketleme
Sevkiyat ve şantiye indirme darbe risklerine karşı koruyucu ambalajlama.
Panel Dinlendirme (Kürlenme) Alanı
Polimer çapraz bağlarının %100 mukavemete ulaşması için kontrollü dinlendirme.
Sipariş Bazlı Stok Birikim Alanı
Oda ve proje numarasına göre gruplandırılmış sevkiyat hazırlığı.
Panel Sevk & Konteyner/Tır Yükleme Sahası
Gebze/Kocaeli lojistik üssünden 81 ile ve 32 ihracat ülkesine doğrudan sevkiyat.
5-Tier Commercial Package & Turnkey Scope Matrix (EK H05)
We transparently define which work packages are executed by SerPan Cold and which remain under local civil/mechanical scope from the very first quotation:
Product Supply Only (Doors / Panels / Accessories)
Target Buyer: Cold room contractors, mechanical installers, dealers, and facilities with in-house maintenance teams.
Included Scope: Custom-manufactured cold room doors, insulated panels, hygienic profiles, hardware accessories, and protective factory/export packaging.
Insulated Room Shell (Panels + Doors + Site Installation)
Target Buyer: Investors sourcing refrigeration separately who want manufacturer-guaranteed installation of the insulated room shell and doors.
Included Scope: Wall, ceiling, and floor panels, cold room doors, T-bar ceiling suspension, hygienic coves, and complete on-site envelope erection.
Complete Cold Room (Insulated Shell + Refrigeration System)
Target Buyer: Food and logistics operators building walk-in or industrial cold rooms inside an existing building with single-source accountability.
Included Scope: Insulated room envelope, doors, condensing unit/rack, unit cooler, copper piping, digital control panel, and commissioning.
Cold Storage Building Kit (Steel + Cladding + Inner Envelope + Doors)
Target Buyer: International export investors and regional cold storage projects utilizing local erection contractors.
Included Scope: Pre-engineered steel structure (SerHangar), roof/facade cladding, internal cold room panels, all doors, accessories, and numbered shop drawings.
Turnkey Cold Storage Facility (Building + Envelope + Refrigeration)
Target Buyer: Corporate investors developing greenfield cold storage warehouses, food processing plants, or cold-chain distribution centers.
Included Scope: Full engineering design, steel building structure, external cladding, insulated cold chambers, dock/cold doors, industrial refrigeration, and handover.
Sample Cold Storage Facility Concepts (KS01 – KS04)
KS01 • 120 m²
12.0 m × 10.0 m × 3.5 m
1 Adet +2/+4°C Soğuk Oda (50 m²) + 1 Adet -18°C Donmuş Oda (35 m²) + +12°C Hazırlık & Ön Alan (35 m²)
KS02 • 500 m²
25.0 m × 20.0 m × 5.5 m
2 Adet 0/+4°C Soğuk Muhafaza (220 m²) + 1 Adet -20°C Donmuş Muhafaza (130 m²) + +8/+12°C Ön Koridor / Sas (100 m²) + İdari/Teknik (50 m²)
KS03 • 1500 m²
50.0 m × 30.0 m × 7.0 m
4 Adet Soğuk/Donmuş Muhafaza Odası (920 m²) + 1 Adet -35°C Şoklama Odası (60 m²) + +10°C İşleme/Paketleme Holü (280 m²) + +8°C Rampa Koridoru (240 m²)
KS04 • 4000 m²
80.0 m × 50.0 m × 9.5 m
Yüksek Raflı -22°C Donmuş Holler (2.100 m²) + +2/+4°C Soğuk Holler (1.000 m²) + 7 m Genişliğinde +8°C Rampa & Sipariş Hazırlama Koridoru (650 m²) + Teknik/Ofis (250 m²)
Deep Labyrinth / Cam-Lock Panel Joint & HACCP Rounded Cove Section
Thermal-break tongue-and-groove polyurethane joint geometry combined with R45 rounded PVC hygienic skirting that eliminates 90° bacterial traps.
Related Products, Systems & Engineering Pages
60–200 MM PUR / PIR PANELS
Cold Room Insulated Panels & Industrial Building Sandwich Panels
Backed by SerPan Cold and SerPan Metal manufacturing strength, we supply both the internal vapor-tight cold room envelope (60–200 mm) and the external roof and facade cladding of your facility.
WALL & CEILING PANELS
Cold Room Wall & Ceiling Panels (60 mm – 200 mm)
A cold room's energy consumption is governed by the thermal transmittance (U-value) and vapor tightness of its wall and ceiling panel joints. Our deep labyrinth tongue-and-groove profile eliminates thermal bridges.
FLOOR PANELS & INSULATION
Cold Room Floor Panels & Heavy-Duty Floor Insulation Solutions
Preventing ground heat gain and sub-zero frost heave requires selecting the right floor structure: prefabricated cam-lock floor panels for walk-in rooms, or high-compressive under-slab insulation for forklift warehouses.
HACCP • PROFILES & ACCESSORIES
Cold Room Accessories, Hygienic Profiles & Installation Hardware
Even the best panels and doors require engineered corner flashings, hygienic coves, pressure relief valves, and thermal-break ceiling hangers to pass HACCP/BRCGS audits and maintain airtightness.
Frequently Asked Engineering & Supply Questions
Frequently asked technical questions regarding cold room doors, panel thickness selection, thermal sealing details, and turnkey project workflows.
C36 Why are fixed per-m² cold room or cold storage building prices not listed on the website?
Two 100 m² facilities—one a +4°C single-door produce room and the other a -35°C blast freezer with monorail doors—have vastly different specifications and costs. Instead of misleading flat prices, we provide rapid, transparent item-by-item engineering quotes.
C37 What information should we share to receive a fast and accurate quotation?
Simply share room or building dimensions (L × W × H), target temperature (+4°C, -18°C, etc.), stored product type, required door sizes, and desired scope (supply-only, installed shell, or turnkey) via WhatsApp or our quote form.
C38 How are container and truck loading plans prepared for international export orders?
Panels are bundled with protective PE film and reinforced edge guards, while doors and hardware are packed in ISPM-15 export crates. Loading layouts are optimized for 20' DC, 40' HC containers, or 13.60 m mega trailers.
C39 Which Incoterms delivery options and customs documents are provided for export projects?
We offer EXW, FCA, FOB, CIF, CPT, and DAP delivery terms from Gebze / Istanbul, complete with Commercial Invoice, detailed Packing List, ATR / EUR.1 / Certificate of Origin, and technical declarations.
C40 Do you provide installation supervision or erection crews for international projects?
Yes. Alongside numbered shop and assembly drawings included with every export kit, we can dispatch experienced site supervisors to guide your local crew or deploy a full installation team.
Select Your Enquiry Pathway (4 Specialized Engineering Tracks)
Select the pathway matching your requirement; your dimensions and technical parameters will be formatted and sent directly to our WhatsApp Engineering Desk. (+90 (505) 507 04 18)