CAD DETAILS & TABLES SERPAN COLD ENGINEERING SYSTEMS

Engineering Dimension Schedules, CAD Schematics & Assembly Details

Review our 5 core interactive CAD engineering schematics designed to eliminate field measurement errors during wall cutout and steel erection.

+15°C → -40°C Chiller, Freezer & Blast Regimes
60 – 200 mm 40–42 kg/m³ PUR & PIR Core
EN 10346 & HACCP 9-Layer Hygienic Steel & Profiles
81 İl & 32+ Ülke Direct Dispatch from Gebze Hub
Engineering Dimension Schedules, CAD Schematics & Assembly Details — SerPan Cold
CAD DETAILS & TABLES: Engineering Dimension Schedules, CAD Schematics & Assembly Details

Quick Engineering Summary Card

CAD DETAILS & TABLES
Kapı Montaj Geometrisi
Net Geçiş vs Duvar Boşluğu Kesiti Sağ/Sol Açılış Yönü ve Menteşeli vs Sürgülü Koridor Alanı Şeması
Bina & Tavan Kesiti
Dış Çelik Karkas & T-Askı Detayı Box-in-Steel vs Box-in-Box ve Isı Köprüsüz Tavan Askı Kesiti
Panel & Hijyenik Köşe
Cam-Lock Kilit & R45 Oval Süpürgelik 9 Katmanlı Sac Anatomisi ve HACCP Köşe Birleşim Detayları
Konsept Yerleşimler
KS01 (120m²) – KS04 (4.000m²) Planları Ön Koridor (Sas), Yükleme Rampası ve Çok Odalı Zonlama Şemaları

Integrated Cold Chain Building, Panel & Door Systems

42 kg/m³ PUR / B-s1,d0 PIR sandwich panels, heavy-duty industrial cold storage doors, and central refrigeration packages manufactured at our Gebze plant.

CAD SCHEMATIC 01 — DOOR GEOMETRY

Clear Opening Size vs. Wall/Panel Cutout & Door Handing (Right / Left)

Golden rule to avoid ordering errors: Clear Opening is the usable passage width/height; Wall Cutout is the rough opening cut into the panel to receive the frame.

CEPHE KESİTİ / ELEVATION: CLEAR OPENING vs. CUTOUT NET GEÇİŞ / CLEAR WIDTH (W-net) DUVAR BOŞLUĞU / CUTOUT = W-net + 70/80 mm ÜST PLAN / PLAN VIEW: RH vs. LH HANDING SAĞ AÇILIM (RH) COLD ROOM (-18°C) Right Hinge / Right Slide Outside View ↑ SOL AÇILIM (LH) COLD ROOM (-18°C) Left Hinge / Left Slide Outside View ↑
CAD SCHEMATIC 02 — CORRIDOR & TRACK PRINCIPLE

Sliding Door (SPC-SD) 45° Drop-In Seal & Corridor Advantage

In narrow corridors and forklift aisles, sliding doors do not swing into traffic; precision track indentations drop the leaf 45° downward and inward for a 4-sided hermetic seal.

1. SLIDING DOOR SIDE WALL PARKING CLEARANCE Closed Leaf Open Parking (≥ W + 250 mm) 100% Unobstructed Forklift Corridor 2. 45° DROP-DOWN & IN HERMETIC SEAL Anodized Aluminium Track Final 30 mm 45° Drop Action: • 12 mm Downward to Floor • 10 mm Inward to Frame Gasket Zero-Friction Travel + Hermetic Lock
CAD SCHEMATIC 03 — COLD STORAGE BUILDING ARCHITECTURE

Two Structural Approaches: External Steel Frame vs. Box-in-Box Cold Rooms

With SerPan Cold + SerHangar integration, we engineer both standalone steel-framed cold storage buildings and T-bar suspended envelopes inside existing halls.

APPROACH A: STANDALONE STEEL-FRAMED COLD BUILDING THERMAL ENVELOPE (-22°C / +2°C) T-Bar Ceiling + Floor Insulation + Dock SerHangar Steel + External Roof/Facade + Cold Envelope APPROACH B: BOX-IN-BOX COLD ROOMS Room 1 (-18°C) Room 2 (+4°C) Self-Supporting Chambers Inside Existing Hall
CAD SCHEMATIC 04 — FACILITY FLOW PLAN

Sample Cold Storage Facility Layout (Ante-Room Corridor + Multi-Chamber + Docks)

For energy efficiency and cold-chain integrity, all chilled and frozen chambers open into a conditioned (+8/+12°C) staging corridor rather than directly outdoors.

CHAMBER 01: FREEZER (-20°C) 150 mm PIR Panel + Sliding Door CHAMBER 02: CHILLER (+2°C) 100 mm PIR Panel + Sliding Door BLAST (-38°C) 200 mm Panel PLANT ROOM & OFFICE +8°C / +12°C CONDITIONED ANTE-ROOM CORRIDOR (SAS) — BOLLARD PROTECTED Sectional Dock Doors (D07) ↓          Dock Shelters ↓
CAD SCHEMATIC 05 — PANEL JOINT & HYGIENIC COVE DETAIL

Deep Labyrinth / Cam-Lock Panel Joint & HACCP Rounded Cove Section

Thermal-break tongue-and-groove polyurethane joint geometry combined with R45 rounded PVC hygienic skirting that eliminates 90° bacterial traps.

1. LABYRINTH JOINT & CAM-LOCK DETAIL Cam-Lock + Dual Gasket Groove (40–42 kg/m³ PIR/PUR) 2. HACCP ROUNDED HYGIENIC COVE SKIRTING (A02) R45 Rounded PVC Cove Flexible Co-Extruded Lip Eliminates 90° Bacterial Traps
ENGINEERING KNOWLEDGE BASE (EK C)

Frequently Asked Engineering & Supply Questions

Frequently asked technical questions regarding cold room doors, panel thickness selection, thermal sealing details, and turnkey project workflows.

C11 Which cold room panel thickness should be selected for each operating temperature regime?

General engineering guideline: 60–80 mm for +8/+15°C cool storage, 80–100 mm for +2/+8°C chillers, 100 mm for 0/+4°C fresh storage, 120–150 mm for -18/-22°C freezers, 150–180 mm for -25/-30°C deep freeze, and 180–200 mm for -35/-40°C blast freezers.

C12 What is the main difference between PUR and PIR insulated cold room panels?

Both provide high thermal insulation at 40–42 kg/m³ density, while PIR (Polyisocyanurate) features an enhanced isocyanurate ring structure that delivers superior fire resistance, reduced smoke emission, and compliance with industrial property insurance standards.

C13 What is the difference between Cam-Lock modular panels and continuous-line slip-joint panels?

Cam-lock modular panels allow rapid assembly and future disassembly/relocation for walk-in cold rooms. Continuous-line labyrinth slip-joint panels are engineered for tall industrial cold storage buildings and long partition walls up to 13.5 meters.

C14 Why is floor insulation critical in cold rooms and freezer chambers?

Without proper floor insulation in sub-zero rooms, ground moisture freezes and expands (frost heave), cracking the concrete slab. Modular rooms use birch-plywood + stainless steel floor panels, while forklift-rated warehouses use multi-layer high-compressive XPS/PIR below a reinforced concrete slab with underfloor heating or ventilation.

C15 Why are hygienic cove skirtings and rounded internal/external corner profiles (A02) required?

Sharp 90-degree wall-to-floor and wall-to-wall angles trap bacteria and organic residues. HACCP, IFS, and BRCGS food safety audits require coved (rounded radius) PVC/aluminium hygienic profiles for effortless sanitation.

C16 Which cold rooms require a pressure relief valve (A03)?

Rapid air contraction after door closure or defrost cycles creates strong vacuum pressure inside sealed rooms. Heated pressure relief valves are mandatory in all sub-zero freezers and blast rooms to prevent panel implosion and vacuum-locked doors.

DIRECT ENGINEERING & QUOTATION DESK

Select Your Enquiry Pathway (4 Specialized Engineering Tracks)

Select the pathway matching your requirement; your dimensions and technical parameters will be formatted and sent directly to our WhatsApp Engineering Desk. (+90 (505) 507 04 18)

SERPAN COLD ENGINEERING DESK

Get a Fast Engineering Quote for Cold Room Doors, Panels, or Cold Storage Buildings

Whether you need a single cold room door, panel schedule, or a complete steel-framed cold storage facility—share your dimensions for a same-day itemized technical quotation.

Custom-Sized Production 60–200 mm PUR/PIR SerHangar Steel Integration Export to 32+ Countries
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